Submitted by Pat McCon - formerly of J&L/LTV Steel on Tue, 06/10/2008 - 9:25am.
I started my steel mill career in the coke plant in Aliquippa, PA (J&L Steel). If you look real close you can see the larry car under the coal bunker - you can see the cone-shaped hoppers of the car.
This sure is a clean coke oven battery! It isn't new - you can tell because the standpipes are rusty and there is some coal dust on the battery top. It was probably swept for a couple hours before the photo was taken!
There are 3 lids on each oven. As far as the ones that have the lids off (the ones where you can see fire) - it looks to me (because the flames are somewhat transparent) that the one closest to the camera is an empty oven - the coke has been pushed out, and it's waiting for the larry car to refill it for the next coking cycle. (The coking cycle on this type of oven battery takes about 24 hours.) The oven furthest from the camera appears to be being 'pushed' (emptied). The pusher machine would be pushing the coke out from right to left - thus the low flames on the right, where the oven is already empty, and the high flames on the left, where the gas is coming out as the coke is being pushed.
There are many other high-definition, large-format Kodachrome scans on that site.
[There aren't many (or any) "high-definition scans" on the LOC site that you can look at with your Web browser. What it has is high-resolution TIFFs. For the 4x5 Kodachromes they range from 130 to 200 mb in size. You have to download them, then open them with an image editing program like Photoshop to extract a medium-res jpeg like the ones you see on this site. Between the downloading and posting, there's quite a bit of tweaking. Below, a before-and-after example using one of Jack Delano's Kodachromes. The unedited (darker) image is shown in alternating stripes overlaid on the edited, color-corrected image extracted from the 136mb high-res TIFF. Click to enlarge. - Dave]
Submitted by USSteel Retiree on Fri, 06/01/2007 - 9:58pm.
A coal car rides up and down the tracks recharging the ovens. It usually leaves some coal lying around on top of the ovens. This oven is VERY clean, possibly brand new. The coal is heated in the ovens without oxygen to turn it into coke. Coke is used in the blast furnace to turn raw iron ore into high purity iron. The iron is transfered to the oxygen furnace where it is mixed with alloy materials and the iron is converted to steel.
Submitted by Anonymous Tipster on Wed, 05/30/2007 - 7:30pm.
There was usually a lot of coal all over the top of the ovens. The rails are for the "larry" car that charged the coal into the ovens, and a lot of smoke. The heat was really bad. We had to wear "wooden clogs" to keep the soles of our shoes from melting.